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4-Stations Automatic Vertical Centrifugal Casting Machine

Application Areas

Our Four-station casting machine is a special centrifugal aluminum casting machine used for aluminum casting work on hot plates and other related products. On the same turntable, 4 sets of aluminum casting molds can be installed to work in turn. A soup feeder is configured to replace manual scooping of aluminum water, which reduces labor intensity, does not rely on the proficiency of workers, and improves production efficiency.


Basic Information

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                                                     Before processing → After processing



product name4-station centrifugal aluminum casting machinecontrol methodPLC
modelOSN-4energy sourceElectric energy
After-sales serviceone yearMaximum processed products200mm (can be customized)
Transmission typeV-belt/double row chainMaximum mold rotation diameter500mm (can be customized)
Turntable spindle driveservo motorProduct SizeL2760 × W1700 × H2450 mm
PackingWooden box or film packageWeight (Kg)About 2900KG
Customs registration code44289600P9production capacity10 units/month

Product Details

The 4-station centrifugal aluminum casting machine refers to a rotating turntable that is divided into 4 areas at 90 degrees. Each area is equipped with a set of cast aluminum molds. There are 4 sets of cast aluminum molds installed on the 360-degree rotating turntable. mold. Four sets of cast aluminum molds work in turn, and the mold speed can be set by yourself, with the maximum speed reaching 1600r/min. The mold cover opens and closes automatically and the product is automatically ejected. Configure a soup manipulator. The soup feeding manipulator can automatically identify the mold number. According to different mold numbers, 4 different aluminum water volumes can be given. It is equipped with a collector slip ring and can provide centralized and separate power supply during 360-degree rotation. The equipment is reasonably designed, has a solid frame, is easy to operate and maintain, is safe and reliable, and can complete the aluminum casting work of a heating plate within 15 seconds. Four sets of molds are continuously circulated, and the work efficiency is 2.5 times higher than that of skilled manual operation.



Features and Benefits

1.The frame is designed with carbon steel square tube welding. It undergoes high-temperature annealing and vibration to eliminate stress, ensuring that the frame is stable and not deformed.

2.It adopts Japanese Panasonic PLC control, simple configuration and touch screen, and simple operation.

3.The mold speed is as high as 1600r/min, and the speed can be adjusted through a frequency converter.

4.The brake uses a brake resistor to automatically brake and implement rapid braking.

5.The rotary cylinder is used to automatically eject the product, saving the operating process.

6.The turntable rotates using a servo motor plus a turbine worm reducer

7.The integrated soup feeding machine can automatically identify each mold number and give different amounts of aluminum soup.

8.This machine can automatically diagnose faults and provide multiple solutions.

9.You only need to manually insert the heating tube into the mold. After one-button start, the machine will work automatically and the production efficiency is high.

10.The mold rotation speed and soup volume can be set by yourself, resulting in a high product qualification rate and cost savings.

 

Product parameters

nameModel/Specification
power supplyAC380V three-phase 50/60HZ (can be customized)
Gas source0.5~0.7Mpa
Control SystemJapan Panasonic PLC
touchscreenFanyi 10-inch touch screen
Spindle motor3.0KW
Frequency converter3.7KW frequency converter
Mold shaft speed0~1600r/min (adjustable by frequency converter)
Maximum processing diameter200mm (can be customized according to product)
Turntable rotation speed0~18r/min
Turntable rotating shaft motor2.2Kw servo motor
Turntable rotating shaft reducerTurbine worm 110 reducer
Mold opening and closing methodPneumatic mold opening and closing
Eject the cylinderP20-20C double plug rotary cylinder
Soup dispenser arm motor0.75Kw Japanese Panasonic servo motor
soup machine spoon motor0.4Kw Japanese Panasonic servo motor
Single maximum soup feeding machine4.5kg



Pictures of device details

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1. The mold cover opens automatically and the product is automatically ejected.

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2. Aluminum alloy control box: aluminum alloy material, solid structure, 10-inch brand touch screen, excellent touch, easy operation, long service life.

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3. High-end conductive slip ring: international standard, imported tough raw materials, durable and safer.

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4. Panasonic PLC control cabinet: standardized wiring, neat arrangement, and high safety performance.

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5. Aluminum cast button waterproof control box: dustproof and waterproof, anti-fall and pressure-resistant, strong insulation, strong impact resistance, and durable.

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6. The mold rotates with a 3KW all-copper motor, which has a long service life.

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7. There are magnetic induction switches for opening and closing the mold to inform the next process.

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8. Customize molds according to customer requirements, with high precision and complete technology.

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9. Ring-shaped double-row chain with built-in tensioning device for longer service life.



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